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Orangutan Block

Design Prompt:

Create a product which utilizes the extrusion process.

Design Result:

A modular forearm and finger training device.

Design prompt: 1 month

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With an increase of outdoor climbers due to Covid, I saw the opportunity for a mobile warming up, cooling down, and training device.
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1. Pick a Hold
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2. Setup Hang Bolts
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3. Attach Hang Sling
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4. Hang
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Research

Research

Market Analysis and Observational Research
To begin I did a brief market analysis of hangboard functionality. Finding a large opportunity for innovation.

Picking Holds

The most critical part of the process was picking and choosing holds. To do this I relied on training for climbing articles and literature.
Many hand holds
Mobile
Immobile
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Few hand holds
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Max Effort
Small Holds
6mm - 15mm edge
=
Strength
Training
Sustained Effort
Moderate Holds
20mm - 45mm edge
=
Endurance Training
Need Specific Effort
Unique Holds
Slopers, 65mm edge, pockets
=
Specialized Training
or
Physical Therapy
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Design Process

Design Process

Following my research, I worked backwards using the list of holds to develop a design.
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Model 01

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Design

Walkthrough Video

The Orangutan Block has more hold's than any current mobile hangboard. It disassembles for easier storage, and has the potential for non-climber specific training as well.

Features

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Project Info
Summer 2020 -  1 month
Methods
Design by Research
Market Analysis
Extrusion manufacturing
Design
Foam core modeling was used to find ways to reduce size while maintaining functionality.
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Model 02

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